Industry 4.0 involves interconnected cyber-physical systems where a network of intelligent devices, such as handheld terminals, cranes, trucks, and cameras, exchange data to enhance operations. Reliable communication technology is crucial, especially in container ports, which serve as critical hubs for global trade and require high-capacity connectivity to manage their operations effectively. Altai Super WiFi™ solutions provide extensive coverage across large port areas, ensuring seamless communication between cargo handling equipment, logistics systems, and personnel. Our solution facilitates real-time tracking of container movements, enhances safety protocols, and improves operational efficiency. By fostering connectivity and streamlining operations, Altai Super WiFi™ reduces costs and improves outcomes, enabling ports to handle increasing volumes of cargo while minimizing delays.

Applications/Requirements

    • Handheld Devices

      • Wi-Fi facilitates wireless communication between handheld devices (tablets, interphone, laptops) and Container Management Systems ( CMS ), enhancing operational efficiency in:
        • Task Assignments
        • Real-time loading/uploading data management
        • Voice communication
        • Internet access
    • Vehicles (Trucks, Cranes, STS, etc… )

      • Wi-Fi connects Vehicles to the CMS for:
        • Navigation and coordinated movement
        • Real-time communication with other equipment
        • Remote control and operation.
    • Cameras

      • Wi-Fi supports Wi-Fi camera, allowing surveillance data transmission to central system. This capability enables:
        • Real-time Monitoring of container port environment and security
        • Visualization for remote control and operation
    • Automated Rubber-Tyred Gantry (RTG)

      • Wi-Fi facilitates connection between automated RTG and remote operation center (ROC) via the wireless network for:
        • Reliable and low-latency control signal transmission
        • High-bandwidth real-time video transmission for supervision
        • Allowing RTG operate in different container stacking blocks
        • Zero downtime and fault tolerance

Challenges in Wi-Fi Implementation

  • Blockage of Wi-Fi signal by quay, mobile cranes and stack of containers

    • Usually there are several quay cranes at each berth moving along a rail parallel to the container vessel, This leads to blockage of Wi-Fi signal to on-board or quay-side container checker just behind the crane, resulting in blockage of transmission.
    • As high as 6 containers stacked up with totally 48 feet (~15 m) in height are usually found at the container stack areas. When yard supervisors are driving on the roads between stacks of container, signal strength is weak and transmissions are often stopped.
  • Much wireless interference in the environment

    • Interferences come from the AP of office buildings nearby and the other container ports at a distance, leads to poor signal reception and low transmission data throughput, causing a lot of delay
  • Limited sites for Wi-Fi installation

    • Usually, container ports are located in low and wide-spread areas with limited high points for installation. Typical available points for Wi-Fi antenna installation are at the top of light tower, lamppost or rooftop of building.
    • Fiber/Wired backhaul connection is not available for the site.
  • Roaming Issues

    • Limited by the roaming capability, some legacy Wi-Fi client devices stick to the weak signal to cause low transmission data throughput and a lot of delay.
    • Packet loss is not allowed for mission-critical applications during roaming.
  • Unstable Wi-Fi Service

    • The failure of Wi-Fi service (accessing the server) may be due to the failure of wireless access (radio failure), wired backhaul (Ethernet or fiber failure) or application server (server congestion)

Altai Features & Solutions

    • Smart Antenna

      • Altai patented smart antenna technology increases Wi-Fi coverage while minimizing the number of access points needed, resulting in reduced capital and operational expenditures.
          • 8×8 MIMO array: Take advantage of multi-path signals to achieve high diversity gain in the NLOS environment
          • Patented smart antenna algorithm: Analyze all the Rx signal paths to achieve a higher uplink signal level, hence improving uplink performance for those low-powered devices.

        Container Port smart antenna

    • Super Interference Immunity

        • The smart antenna technologies enable more robust performance in highly interfered areas. In case of interference in one sector, the other sectors of the multiple antennas system can still work properly.
        • By utilizing the built-in automatic channel selection feature, the system will automatically select the channel with the least interference. This automatic channel selection can be scheduled at a predefined time, ensuring that the system is consistently refreshed to the best available channel.

      Super Interference Immunity

    • Link Integrity

      • The link integrity function will check the complete link integrity status by pinging to several pre-defined App server IP addresses at pre-defined time intervals. In case a link failure, the Altai AP will switch from the default backhaul 1 to the standby backhaul link.
      • When both backhaul link failed, the radio will go to Safe Mode and the user SSID will be automatically turned down. In this way, the users will be forced to associate to another healthy Altai AP.

    • Smart Roaming

      • Fast Handover – Enhanced active background scanning and roaming threshold enable Altai CPE to have a handover time of 80~100 ms
      • Smart Roaming – Altai AP proactively monitors client connection status and uses standard (802.11k/v/r) or non-standard mechanisms (client RSSI/PER) for facilitating client roaming to mitigate the effects of poor handover decisions made by clients alone
      • Zero Packet Loss – The Altai APs involved in roaming communicates with each other to enable intelligent packet buffering and forwarding, reducing packet loss to zero

    • AlwaysConnected

      • To accommodate the needs of delay-sensitive and mission-critical applications, Altai offers AlwaysConnected solutions. It is a setup consisting of multiple wireless links, one in active and the rest in standby, to provide robust and loop-free connectivity. Since the links are already in place, the system can simply do the link switching in no time when the active links becomes poor.
      • With Altai proprietary protocol used in AlwaysConnected solutions, the link switching time can be achieved down to 10 ms.

    • Use of Waveguide for High-Quality Wi-Fi Transmission

      • Waveguide is a special type of transmission line in the form of a hollow metal tube, with electromagnetic waves transmitted inside by successive reflections from the inner walls of the tube. When perforated with slots in certain pattern, a waveguide can become a leaky wave antenna. When RF signal is fed into the waveguide, it will leak through the slots along the waveguide.
      • An AP that connects to the backend network (i.e. the remote operation center) is installed at one end of the waveguide and feeds Wi-Fi signal in. On the other hand, a Wi-Fi CPE is installed on the RTG with antenna pointing to the waveguide, thus setting up an AP-CPE wireless link for the communication between RTG’s local network and the remote operation center.

Recommended Solutions

AP Models

A8n_Front

A8n(ac)

  • 8×8 MIMO
  • Flexibility
  • Largest capacity
A8-Ein Back

A8-Ein(ac)

  • 8×8 MIMO
  • Farthest reach
  • Lrgest capacity
CX600

CX600

  • Pole/Wall mount type
  • Suitable for medium-sized warehouses
AX600-X with Omni Ant (Shadowed)

AX600-X

  • AlwaysConnected
  • Suitable for autonomous vehicles and remote-controlled machinery

AGV’s CPE Models

VX200

VX200

PoE Switch Models

MIS200P

MIS200P

MIS120P

MIS120P

WLAN Controller Models

AG510

AltaiGate 210/510

AltaiCare OP

AltaiCare On-Premises

Feature Highlights

  • Altai’s proprietary roaming technology to achieve ultra-low handover time
  • Altai’s proprietary link redundancy feature to ensure the AGV/AMR is always connected
  • IEC 60068-2-6 compliant to withstand vibration during AGV/AMR movement
  • Profinet and serial interface support to monitor industrial applications over the air

Case Studies

Port of Valparaiso

Container Port of Valparaiso

Dunkirk Port in France

Port of Dunkirk

Application 2: Automated Storage and Retrieval System (AS/RS)

An Automated Storage and Retrieval System (AS/RS) is a highly efficient warehouse automation solution designed to automatically store and retrieve products or materials. It maximizes storage capacity by utilizing vertical space, with facilities typically reaching heights of up to 40 meters (131 feet). To streamline loading and unloading operations at these heights, AS/RS usually comprises high-bay racks, stacker cranes, shuttles, and conveyors. Shuttles can move at speeds of 2-4 m/s to transport items between storage locations and retrieval points. All operations are controlled in real-time by a warehouse management system (WMS).

As shuttles navigate through a dense metallic lattice, traditional Wi-Fi connections often struggle, potentially halting shuttle operations. This disruption can trigger a chain reaction affecting other robots as well. Consequently, such incidents significantly reduce warehouse throughput, resulting in profit loss and increased costs due to the need for manual intervention.

Given the complex and densely packed metallic structure, selecting the appropriate AP model and installation locations is crucial. Altai recommends using AP models equipped with directional antennas, strategically positioned high to point down every aisle or every other aisle. This ensures that the signal reaches the deepest parts of the metallic structure. Additionally, installing industrial-grade CPE on every shuttle and stacker crane can enhance link robustness.

Recommended Solutions

AP Models

AX600-S

AX600-S

  • Pole/wall mount type with built-in dual-band directional antennas
A3-Ei

A3-Ei

  • Pole/wall mount type with built-in dual-band directional antennas

CPE Models

M360-X

M360-X

  • DC powered, with external dual-band omni-directional antennas
VX200

VX200

  • DC powered, with external dual-band omni-directional antennas

PoE Switch Models

MIS200P

MIS200P

MIS120P

MIS120P

WLAN Controller Models

AG510

AltaiGate 210/510

AltaiCare OP

AltaiCare On-Premises

Feature Highlights

  • Altai’s proprietary roaming technology to achieve ultra-low handover time
  • Altai’s proprietary link redundancy feature to ensure the AGV/AMR is always connected
  • IEC 60068-2-6 compliant to withstand vibration during AGV/AMR movement
  • Profinet and serial interface support to monitor industrial applications over the air